Upsetting

Upsetting
The upsetting department is equipped with: 
- n.1 robot-based line with total gas heating (750 Tons); 
- n.1 robot-based line with total induction heating (950 Tons); 
- n.1 robot-based line with total gas heating  (1250 Tons);  
- n.1 robot-based line with partial induction heating (theoretical pressure force 1600 Tons). 
This line represents the last intervention in the machine pool and it started operating in January 2016. The process through which it works is covered by patent and was chosen for the several advantages obtained in the production of some kinds of parts.      


 UPSET PARTS

Our upsetting lines produce various articles, among others: 
  • Conical pinions;       
  • Straight teeth pinions;         
  • Pins, flanged pins;         
  • Shafts (with one or two heads);          
  • Transmission shafts (double or triple gear);           
  • Primary shafts – Spindle shafts (marble machines);         
  • Eccentrics;        
  • Direct clutches;        
  • Half axles;       
  • Tie rods;      
  • Long Welding Neck Flanges.      


Approximate production dimensions for total heating process:  
- Shaft dimensions diameter 40-150 mm.  
- Head dimensions up to diameter 200 mm.  
- Length of the piece up to 800 mm max. 
 
Weight from 5 to 60 kg approximately.    


Approximate production dimensions for partial heating process:  
- Shaft dimensions diameter 35-90 mm.  
- Head dimensions up to diameter 250 mm.   
- Length of the piece up to 700 mm max.  

Weight from 5 to 60 kg approximately.   



Further requests regarding articles with dimensions which differ from above will be evaluated from our technicians, who will provide to show you the best case solution as possible.   

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