How we work

HomeHow we work
how we work

A daily commitment to working well

From stage to stage, from department to department, our efforts are aimed at maintaining a high quality service and final result through teamwork and attention to detail that distinguish our products.

Production process

1. cutting 2. production 3. sandblasting 4. inspection and final preparation 5. additional services
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how we work

Materials in use

Well begun is half done. The raw material selection is the first of many pieces that make up our quality chain. We carefully select each casting lot to minimise waste and thus allow the customer to benefit from better economic conditions.

We mainly use raw material from steel mills that guarantee a triple check at the origin declared in the certificate (magnetoscope, ultrasound, antimix).

Each bar is identified by a steel heat identification stamp, guaranteeing total traceability.

Materials used: • Construction steels • Quenching and tempering steels • Case hardening steels • Stainless steels • Duplex and Superduplex steels • Microalloyed steels and other special steels (e.g., Stavax) • Nickel Alloys (UNS N06625, UNS N08825, UNS N04400, UNS N10276, UNS N07718 and others) We can supply steels with special specifications (Caterpillar, Dana, Zf, Shell, John Deere, etc.) depending on the customer’s needs.
Materia prima
Magazzino
how we work

Warehouse

Within our plant, the warehouse has a fundamental value.

Baldanforge can count on an elevated covered warehouse of about 800 sq. m and an average stock of about 1,500 tons of steel. After being carefully inspected by the staff during acceptance, the bars, differentiated by casting and length, are stored neatly and accurately. The supplier’s traceability stamp certifies their origin and controlled quality.

The in-house location ensures extremely flexible and rapid material handling thanks to the proximity to the production lines.
how we work

All stages of production
are internally performed.

productive process

1 - Cutting

Baldanforge was one of the first companies in Italy and Europe to install Japanese-made disc saws. The cutting department today includes three cutting lines: – a robotized cutting line with a disc saw with automatic loading and palletisation using 1 ABB robot. Blanks with a maximum diameter of 150 mm and a maximum length of 1000 mm are cut here. – two cutting lines with a disc sawing machine with automatic robot loading. Here, blanks with a maximum diameter of 100 mm and a maximum length of 1400 mm are cut. The technology and performance of our sawing machines are such that they can meet, in terms of flexibility and timing, the programming requirements, which are inevitably linked to those of the customer. The cut material is palletised and stored in special areas, suitably identified in order to guarantee traceability at each step.
productive process

2 - Production

The steel parts production department is divided into facilities dedicated to the processes of steel upsetting, electrical upsetting and hot forging. Over the years, the commitment to improve the facilities in order to increase the efficiency and productivity has been maintained, expanding and extending the range of products on offer.
The benefits of optimised production: • Significant material savings compared to machining from bar stock • Less machining time in the finishing phase thanks to optimised overmetals • Unified basic moulds for producing different parts • Use of modular moulds for improved production times • Integral parts, not being the result of assembly or welding; • Parts with better structure and mechanical characteristics than from bar stock with the same material used.
Production process
productive process

3 - Sandblasting

Baldanforge has included the sandblasting phase in the product cycle, a process that follows the parts production and precedes the workshop transition or the preparation of the goods for the customer. During this intermediate phase, the surface of the parts is sanded and smoothened, ready for subsequent deburring and roughing operations at the in-house machine shop.
productive process

4 - Inspection and
final preparation

Inside the factory there is a workshop for post-production finishing, a special feature of Baldanforge’s supply. The department is equipped with 8 CNC turning machines for deburring, roughing, possible preparation of partial machined areas and/or complete cleaning of the part, if required by the customer. Here, parts are subjected to further inspection and are individually checked in order to improve the quality of the delivered material. The workshop is also involved in the production of moulds for the ordered parts. We are therefore autonomous in the creation and restoration of moulds when needed. To date, we can count around 3,000 moulds made. In order to maintain high quality standards, we also run in-house non-destructive testing on manufactured parts: • ultrasonic testing • check with durometer • magnetoscope
why us

Our plus

01

Careful selection
of raw materials

03

Material marked
with traceability stamps

06

In-house production
of moulds

09

Constant striving to
improvement and innovation

02

Capacious and organised
internal warehouse

04

Clean and tidy
working environment

07

Wide range
of products

10

Willingness to listening
and counselling

05

Dedicated internal
mechanical workshop

08

High technical preparation
of the staff

11

Full attention to reduction of production
time and material waste

why us

Our plus

01

Careful selection
of raw materials

02

Capacious and organised
internal warehouse

03

Material marked
with traceability stamps

04

Clean and tidy
working environment

05

Dedicated internal
mechanical workshop

06

In-house production
of moulds

07

Wide range
of products

08

High technical preparation
of the staff

09

Constant striving to
improvement and innovation

10

Willingness to listening
and counselling

11

Full attention to reduction of production
time and material waste

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Baldanforge Srl
Via Dei Roveri, 6
36011 Arsiero (VI) – ITALIA

info@baldanforge.com

T. +39 0445 742190
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P.IVA 03556730244 – REA VI-334734 – Cap. Soc. € 500.000,00 – CCIAA di Vicenza

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